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113results about How to "Strong process applicability" patented technology

Hydraulic support plunger outer surface laser cladding repairing method

The invention discloses a hydraulic support plunger outer surface laser cladding repairing method. The hydraulic support plunger outer surface laser cladding repairing method comprises the following steps that firstly, turning is carried out on the outer surface of a hydraulic support plunger to be repaired to remove a fatigue layer and an electroplated layer on the outer surface of the hydraulicsupport plunger, and the outer surface of the hydraulic support plunger is washed; secondly, iron-base alloy powder for laser cladding is put into laser cladding equipment, the laser cladding equipment is used for carrying out laser cladding on the outer surface of the hydraulic support plunger, and a laser cladding layer is formed; thirdly, rough turning is carried out on the hydraulic support plunger which is subjected to laser cladding; fourthly, abrasive machining and polishing treatment are carried out on the hydraulic support plunger which is subjected to rough turning, and the roughnessRa of the outer surface of the polished hydraulic support plunger is smaller than or equal to 0.4; and fifthly, checking and flaw detection are carried out on the outer surface of the polished hydraulic support plunger, and laser cladding repairing of the outer surface of the hydraulic support plunger is completed after it is ensured that no defect exists. The laser cladding layer formed throughthe repairing method is high in hardness, large in thickness and high in corrosion resistance and longer in service life.
Owner:河南省煤科院耐磨技术有限公司

High speed production method for controlling banded structure of low carbon steel wire rod

The invention discloses a high speed production method for controlling a banded structure of a low carbon steel wire rod, and belongs to the technical field of steel rolling. The method comprises the following steps: keeping the temperature of 1,080-1,120DEG C of a soaking zone of a heating furnace for 30 to 40 minutes to ensure the homogenous dispersion of alloying elements; performing 6-pass roughing, 6-pass medium rolling, 6-pass pre-finish rolling and 10-pass no twist finish rolling, and reasonably setting the rolling temperature and deformation of each deformation stage; starting and strengthening water cooling guide positions in the finish rolling process, and keeping the finish rolling temperature rise at 100-120DEG C; quickly cooling by using five water cooling tanks, ensuring that the first three water cooling tanks reduce temperature of 100-150DEG C, and keeping the spinning temperature at 850-900DEG C; and after spinning of the wire rod, reasonably setting a roller bed transmission speed and the thickness of the wire rod on a Stelmor air cooling line, and keeping the air cooling speed at 1-3DEG C/s and the phase-transition temperature at 700-780DEG C. The high speed production method has the advantages that the level of the banded structure of the low carbon steel wire rod is effectively controlled to be below level 2, the texture uniformity and cold heading property of the material are greatly improved, and the process applicability is high.
Owner:SHOUGANG CORPORATION

Coal upgrading wastewater treatment process

The invention relates to a coal upgrading wastewater treatment process and belongs to the technical field of wastewater treatment. Aiming at the characteristics that the coal upgrading wastewater is high in content of suspended solids, difficult in settling, rich in degradation-resistant organic matters even toxic and harmful materials, high in chromaticity, and the like, the wastewater is firstly subjected to oil-removing and sand-conditioning treatment to remove most of suspended solids and oil in the wastewater, so that the impact to a subsequent biochemical system is reduced; the biochemical system comprises an anaerobic tank and an aerobiotic tank, and can further comprises an oxygen-deficient tank, wherein most of pollutants are removed in a biochemical treatment phase, and then the wastewater is disinfected through ozone oxidation, decolored, and subjected to removal of the degradation-resistant pollutants so as to reach the emission standard, and can also be recycled through a film desalting system. The coal upgrading wastewater treatment process provided by the invention has the characteristics of high process applicability, good removing effect special for pollutants, easiness for operation and great impaction resistance capacity.
Owner:BEIJING CYCLE COLUMBUS ENVIRONMENTAL SCI & TECH

Method for repairing and remanufacturing outer surface of piston rod of hydraulic cylinder or outer surface of intermediate cylinder

The invention provides a method for repairing and remanufacturing the surface of a piston rod of a hydraulic cylinder or the outer surface of an intermediate cylinder for coal mines. Aiming at remanufacturing after the surface of the piston rod of the hydraulic cylinder or the outer surface of the intermediate cylinder for the coal mines is damaged and fails, the long-term practice is combined, a metal wire adopting the specific metal powder proportion is creatively designed to serve as a powder core wire, and namely the metal wire is formed by wrapping the metal powder with Cr, Ni and Fe as the main ingredients through a stainless steel foil layer; based on the arc thermal spraying process method, the surface is repaired and remanufactured creatively, and on the premise that the corrosion resistance and the hardness of the repaired layer of the surface are equal to those of the surface treated through the surface laser cladding technology, consideration is given to the good economic applicability and the good practical production efficiency; an existing electroplating technology can be completely replaced, and the method has the wide application and popularization prospects in repairing of the piston rod of the hydraulic support oil cylinder and the intermediate cylinder for the coal mines.
Owner:SHAANXI TIANYUAN MATERIALS PROTECTION TECH

Beneficiation method for improving micro-fine particle refractory iron ore flotation ore-concentrate production rate and recovery rate

The invention discloses a beneficiation method for improving the micro-fine particle refractory iron ore flotation ore-concentrate production rate and the recovery rate. The method includes the following steps that pre-treated micro-fine particle rough concentrate is sent to a closed circuit grinding grading system, so that most of the rough concentrate undergoes monomer separation; obtained ground ore products which undergo monomer separation sequentially undergo low-intensity magnetic separation, high-intensity magnetic rough flotation and high-intensity magnetic scavenging carried out at least once, and ultimately, low-intensity magnetic ore-concentrate and high-intensity magnetic rough ore-concentrate are obtained, the obtained high-intensity magnetic rough ore-concentrate is concentrated, concentration bottom currents are involved in a reverse flotation operation, and accordingly reverse flotation ore-concentrate is obtained; the low-intensity ore-concentrate and the reverse flotation ore-concentrate are combined to form a finished ore-concentrate product, foam after reverse flotation enters a high-intensity magnetic floatation procedure for re-flotation, the ore-concentrate after high-intensity magnetic flotation treatment returns to the closed circuit grinding grading system, and the preceding steps are repeated. The method has the advantages that procedure operations are easy and controllable, the iron grade of flotation tailings is low, and the recovery rate of the ore-concentrate is high.
Owner:CHANGSHA RES INST OF MINING & METALLURGY

Method for synergistically treating heavy metal sludge

The present invention provides a method for synergistically treating heavy metal sludge. The method comprises: uniformly mixing heavy metal sludge with a water content of 20-50% and a calcium-based fluorine fixing agent, drying, crushing to obtain calcium-based sludge, uniformly mixing with a base sintering raw material and dust removing ash, granulating, and distributing the material, wherein a mass ratio of the base sintering raw material to the heavy metal sludge to the calcium-based fluorine fixing agent to the dust removing ash is 50-120:0.3-20:0.1-2:0.5-5; sintering the granulated mixing material to obtain sintered ore, wherein the flue gas produced during the sintering process passes through a dust removing and desulfurization device, and the purified flue gas is externally discharged through a chimney; and conveying the sintered ore into a blast furnace, and smelting, wherein the flue gas is externally discharged after the dust removing, the smelting residue is comprehensively utilized, and the alloy hot metal enters the steelmaking converter of the stainless steel enterprise. According to the present invention, dust, gas and wastewater can be discharged into the existing facilities so as to be treated; and with the synergetic treatment of the sintering process and the blast furnace smelting, most of the metal elements can be effectively recovered so as to achieve harmlessness and resources.
Owner:BAOSHAN IRON & STEEL CO LTD +1

Full-transition metal nitride current collector/electrode supercapacitor and preparation method thereof

The invention discloses a full-transition metal nitride current collector/electrode supercapacitor and a preparation method thereof, and belongs to the technical field of new energy materials and devices. Firstly, impurities on the surface of a substrate material are removed through cleaning. Secondly, a layer of high-density and high-conductivity transition metal nitride film is deposited on thesurface of the substrate to serve as an electron transport current collector material. Thirdly, a layer of loose, porous and low-conductivity transition metal nitride film is directly and continuouslygrown on the current collector by regulating and controlling deposition process parameters to serve as an electrode material. According to the invention, the current collector and the electrode are both transition metal nitrides which grow continuously. The performance of the material is cut by simply changing film deposition process parameters. The preparation method is simple, convenient and feasible in process, low in cost, multiple in thin film deposition technology selection types and high in process applicability. The problems of layered cracking and large contact resistance caused by poor adhesion force, lattice mismatch and thermal expansion coefficient difference between a heterogeneous current collector and an electrode material are solved. The power density, the thermal stability and the long-term service reliability of the super capacitor are greatly improved.
Owner:DALIAN UNIV OF TECH

Blade type irregular hook face thin-walled workpiece laser remanufacturing multifunctional tool clamp

The invention discloses a blade type irregular hook face thin-walled workpiece laser remanufacturing multifunctional tool clamp, and relates to the field of laser remanufacturing tool clamps. The blade type irregular hook face thin-walled workpiece laser remanufacturing multifunctional tool clamp comprises a base, mechanical clamping mechanisms, a position changing machine, a three jaw chuck and apressing device. An air storage groove is transversely formed in the base. A through hole array is distributed in the part between the air storage groove and the upper surface of the base. The uppersurface of the base is provided with a penetration type T-shaped guiding groove in the transverse direction. A sliding block is arranged in the guiding groove and connected with the pressing device. The base is provided with the two-freedom-degree position changing machine. A position changing machine control box matched with the position changing machine is arranged in front of the base. The position changing machine is provided with the three jaw chuck. The mechanical clamping mechanisms are arranged at the left end and the right end of the base. The blade type irregular hook face thin-walled workpiece laser remanufacturing multifunctional tool clamp achieves high-precision forming shape and deformation control, and meanwhile the defect eliminating effect is good.
Owner:JIANGSU UNIV OF TECH

Multi-station self-adaption actuator for micro water mist polishing

The invention discloses a multi-station self-adaption actuator for micro water mist polishing. The multi-station self-adaption actuator for micro water mist polishing comprises a multi-station revolution unit, self-adaption auto-rotation units, a pressurizing and clamping unit and a mist supplying unit, wherein the multi-station revolution unit is arranged on a movable cross beam of a gantry device; and the self-adaption auto-rotation units, the pressurizing and clamping unit and the mist supplying unit are arranged under the multi-station revolution unit from top to bottom. According to the multi-station self-adaption actuator for micro water mist polishing provided by the invention, an auto-rotation motor and a precise rotary table are adopted for controlling auto-rotation and revolutionmotion, so that the independent wide-range stepless regulation of auto-rotation and revolution speeds is realized. According to the multi-station self-adaption actuator for micro water mist polishingprovided by the invention, a gravity type loading scheme based on a balance weight ring is adopted, the polishing pressure is uniformly applied to the polished surface of a crystal workpiece, so thatthe degradation of the surface figure accuracy is effectively suppressed. According to the multi-station self-adaption actuator for micro water mist polishing provided by the invention, a ball splinesliding pair is adopted for realizing the self-adaption of the axial direction of an auto-rotation axis, so that the influence of a self-flatness error of a grinding and polishing plate on the polishing movement and the pressure smoothness is avoided. According to the multi-station self-adaption actuator for micro water mist polishing provided by the invention, the multiple self-adaption auto-rotation units are adopted, so that the number of polishing stations is increased, and the polishing efficiency is remarkably improved.
Owner:DALIAN UNIV OF TECH

High-accuracy-control-molded composite tap hole tubular brick and manufacturing method thereof

ActiveCN105219916AThe post-processing trimming amount is smallSave raw materialsMelt-holding vesselsManufacturing convertersBrickAntioxidant
The invention discloses a high-accuracy-control-molded composite tap hole tubular brick and a manufacturing method thereof. The composite tap hole tubular brick comprises an inner wall, an outer wall and a thin-wall barrel between the inner wall and the outer wall. Main raw materials of the composite tap hole tubular brick include high-purity magnesia, fused magnesia, graphite, antioxidants and binding agents. The manufacturing process includes the following steps of preparing, mixing grinding, green body molding, heat treating and assembling. In the mixing grinding step, the raw materials of the inner wall and the raw materials of the outer wall are independently mixed and ground. According to the high-accuracy-control-molded composite tap hole tubular brick, the length can be designed according to the requirements of steel mills, and the high-accuracy-control-molded composite tap hole tubular brick further has the beneficial effects that the amount of later-period machining finishing is small, the raw materials are saved, appearance is attractive, assembling and transporting are convenient, and integrality is high; and as the composite tap hole tubular brick is made of two kinds of fireproof materials in the diameter direction, and the ratio of the two kinds of materials is adjusted according to practical conditions of the steel mills, the beneficial effects that in the whole use process of the tubular brick, the tapping speed is relatively stable, and the quality of molten steel is relatively stable can be achieved on the premise of guaranteeing the whole service life of the tubular brick.
Owner:WUGANG REFRACTORY CO LTD

Heavy metal collecting agent and thallium-removal method used for sintering desulfurization waste water

The invention relates to a heavy metal collecting agent and a thallium-removal method used for sintering desulfurization waste water. The method is divided into two stages, wherein the first-stage treatment comprises the steps of adjusting the thallium-containing waste water to be alkaline, and adding coagulant; the second-stage treatment comprises the steps of adding agentia and coagulant to supernatant obtained after solid-liquid separation of the first-stage treatment, and effluent is drained outward directly after being subjected to press filtering. The agentia is prepared from, by weight, 20-30% of urea, 1-3% of linear chain small molecule amine substances, 4-9% of carbon disulfide, 0.4-0.7% of epoxy chloropropane, 0.5-0.8% of surfactant and the balance water. A preparation method comprises the steps of adding water for being mixed with urea, amine substances and epoxy chloropropane, stirring the mixture for a certain time at the room temperature, then dropwise adding carbon disulfide, continuing with the reaction, after a period of time passes, raising the temperature, continuing stirring, after the reaction is completed, lowering the temperature to the room temperature, adding surfactant, stirring the mixture uniformly, and obtaining the product. According to the heavy metal collecting agent and the thallium-removal method used for sintering the desulfurization waste water, the agentia is added to the thallium-containing waste water to be treated, and metal complex is formed after the mixture is stirred sufficiently. By means of the process, thallium and other heavy metal ions in the sintering desulfurization waste water can be effectively removed, environmental pollution is avoided, and waste water treatment cost is effectively lowered.
Owner:GUANGDONG PROVINCIAL ACADEMY OF ENVIRONMENTAL SCI

Lead-free high-frequency brazing method for deformed zinc alloy grafting structure

The invention discloses a lead-free high-frequency brazing method for a deformed zinc alloy grafting structure. The lead-free high-frequency brazing method is characterized by comprising the following steps of: a, inspection process: inspecting a weldment and a brazing filler metal; b, treatment process before assembling: using abrasive paper to grind a brazing part, and using acetone to clean the brazing part; c, assembling process: inserting a zinc alloy bar in an inserting hole, keeping the zinc alloy bar in an upright state and inserting the zinc alloy bar to the bottom, annularly sleeving the the brazing filler metal at a part to be brazed, and coating a brazing flux at a brazing seam; d, high-frequency sensing brazing process: adjusting specification parameters according to the type of a brazing machine to weld; and e, treatment process after brazing: timely using clear water to clean residuals at the brazing seam. Compared with the existing technology, the lead-free high-frequency brazing method has the advantages that: the lead-free brazing filler metal is used so that the working condition is greatly improved, the lead-free high-frequency brazing of the deformed zinc alloy is achieved by the the steps of assembling before brazing, the adjustment of the high-frequency sensing brazing process parameters and the treatment after brazing, the obtained brazing seam is full and smooth, and the connection strength is improved.
Owner:NO 52 INST OF CHINA NORTH IND GRP CORP

Bubble yoghurt with long shelf life and preparation method thereof

The invention discloses bubble yoghurt with a long shelf life and a preparation method thereof and relates to a formula of the bubble yoghurt with a long shelf life and the preparation method thereof. The invention aims at providing bubble yoghurt with high protein content, low fat content, long shelf life and high viable bacteria content and the preparation method thereof. The bubble yoghurt with a long shelf life is prepared from the components in parts by mass: milk, 0.5-2.0 parts of condensed whey protein, 6-10 parts of white granulated sugar and 0.3-1 part of compound thickening agent. The preparation method comprises the following steps: weighing of raw materials; hydration of protein and milk powder; melting; mixing to a constant volume; homogenization; sterilization; inoculation fermentation; emulsion breaking and cooling; encapsulation and post maturation; and refrigeration of finished products. The fat content of the bubble yoghurt with a long shelf life is reduced from 6.0-8.0% in the existing market products to 2.5-3.0%, beneficial viable bacteria in the yoghurt are reserved, simultaneously the shelf life is prolonged, obvious bubbles are formed after the product is shaken, and the product is uniform and stable before and after being shaken. The bubble yoghurt with a long shelf life and the preparation method thereof are used for the technical field of dairy processing.
Owner:HEBEI BROS ILONG FOOD TECH LLC
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